IEC 60079-17 Inspection Checklist Free Download & Field Workflow (2026)

TL;DR

IEC 60079-17 is the rule-book for keeping Ex equipment safe long after commissioning. Download our 36-point checklist in PDF, you can use it together with EXREG or as part of your independent inspections. It is a useful tool to perform an “all angles covered” inspection.

Note: This PDF checklist is intended for Visual inspections only.


1. Why a standard checklist?

  • Legal duty – ATEX 153 art. 4 + IEC 60079-17 §4 mandate periodic verification.
  • Audit evidence – insurers demand proof of inspection scope & findings.
  • Team alignment – make your team follow same steps, same angles, cover them all.

2. Inspection levels at a glance

LevelWhat you doTools neededTypical interval*
VisualLook without tools or contactFlashlight, make sure to use approved flashlight.1 yr (Zone 0/20) 2 yr (Zone 1/21) 3 yr (Zone 2/22)
CloseOpen covers, tighten screwsScrewdriver, feeler3–5 yr
DetailedMeasure gaps, insulation testsMultimeter, torque wrench5–6 yr (or after shutdown)

*Intervals per IEC 60079-17 Annex B; insurers may reduce.

3. The 36-point IEC 60079-17 checklist

Highlights—full list in the download:
  • Ex marking & EPL match Zone
  • Equipment certificate number present
  • Protection concept correct (Ex d/e/i/n/t/q/p)
  • Breather/drain plug present (Ex d & e)
  • Surface temperature shows no signs of overheating or discoloration
  • Earth bonding present and properly connected
  • Temperature class on nameplate adequate for process Tmax
  • NFC/QR tag reads (if fitted)

⬇️ Download the full 36-point checklist

PDF • free for personal / company use

4. Field workflow (paper vs digital)

4.1 Paper route

  • Print checklist.
  • Mark Pass/Fail → transcribe to spreadsheet.
  • Manual photo filenames & storage.

4.2 Digital route (EXREG)

  1. Create your register in EXREG, tag your equipment with QR or NFC.
  2. Scan tag – mobile app loads equipment record.
  3. Tick Pass/Fail + add photo & comment in case of failure.
  4. Sync when back online.
Result: 50 % faster walkdown; zero double-entry.

5. Top 5 non-conformities (EU refinery survey 2024)

#Finding% of items
1Missing or damaged Ex label18 %
2Loose cable gland clamp15 %
3Painted flamepath bolt12 %
4Cracked conduit seal9 %
5Unapproved LED lamp in Zone 27 %

6. Who can sign off?

CompEx 01-04 qualify a person to perform and certify Ex inspections. The Responsible Person (site authority) reviews and closes actions.

7 Further resources

8. Conclusion

A standard checklist is the quickest way to prove due diligence under ATEX & IEC 60079-17. Digitise it once—repeat effortlessly every time.

Digitise your Ex inspections today → Start a 7-day EXREG trial

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